Zhenming Electronics
Temperature and level · Effective timing · Status alarms · Records

Livestock Material Disinfection and Drying Process Monitoring

Monitor water temperature, immersion conditions and effective processing time, pause on abnormal conditions and retain 4G process records with optional filling and aeration control.

Material-treatment monitoring controller in a transparent enclosure

At a glance

ProcessMaterial treatment and drying
InputsTemperature and immersion condition
TimingPause on abnormal conditions and resume after recovery
Management4G status and process records

Application overview

Organize preparation, start, condition maintenance and completion into a traceable material-treatment workflow. The controller evaluates conditions, sensors supply measurements, indicators show progress and the platform retains records.

Functions and integration

Condition-based timing

Timing begins when immersion and temperature conditions are satisfied.

Pause and resume

An abnormal temperature or immersion state pauses timing and raises an alarm; timing resumes when conditions recover.

Field indications

Red indicates unsatisfied conditions, yellow processing, green completion and flashing green standby.

Connected operation

4G/MQTT reports states and records. RS485 and expansion interfaces support project combinations, with optional filling valves and aeration.

System components

Controller, temperature and immersion sensors, and status indicator
Controller, temperature and immersion sensors, and status indicator

Applications and operating workflow

Immersion treatment

Track a material batch through conditions, effective time and completion.

Drying

Use temperature and duration without the immersion sensor.

Multiple farms

Group equipment by farm and treatment room for remote review.

System selection

ProcessMaterial treatment and drying
InputsTemperature and immersion condition
TimingPause on abnormal conditions and resume after recovery
Management4G status and process records
Supply220V AC
ConsumptionLess than 15W
Water temperature-20–100°C
Expansion1 RS485, 2 temperature and 2 digital inputs

Application design and operating strategy

01

Create a traceable incoming-material process

Incoming tools, crates and supplies require visibility of temperature, immersion and effective treatment time. After the start action, the host continuously reads water temperature and immersion status, beginning effective timing when both conditions are met. Register each station by farm, entrance and process, while the display and three-colour indicator show standby, processing, exception and completion states.

Material disinfection monitoring controller and display panel
Material disinfection monitoring controller and display panel
02

Pause timing when process conditions are interrupted

When temperature falls or immersion is interrupted during a cycle, the system alarms and pauses the timer, resuming accumulation after conditions recover. This keeps remaining time aligned with the qualifying process. Place the temperature probe to represent the bath and align immersion detection with the pressure plate. Verify low-temperature, non-immersed, interrupted, resumed and completed sequences against the displayed states.

Disinfection controller, water-temperature probe, immersion sensor and three-colour indicator
Disinfection controller, water-temperature probe, immersion sensor and three-colour indicator
03

Combine filling, aeration and drying around the process

An optional automatic valve can run configured filling actions and durations while retaining manual operation. Aeration can run for a configured period after treatment starts through a matched execution circuit. Drying uses temperature, effective time and status indication without immersion detection. Keep parameter sets and records distinct between processes so operators can switch tasks and hand over work clearly.

Optional automatic water valve with manual operation for a disinfection system
Optional automatic water valve with manual operation for a disinfection system
04

Review process records across multiple farms

4G communications bring device status, temperature, immersion, remaining time and records to the platform for farm- and entrance-based review. Process management combines temperature and duration with chemical concentration and material classification; device data provides evidence for process review and traceability. Maintenance covers probe placement, sensor condition, communications and valve operation so records remain consistent with the field.

Selection questions

Does an interrupted cycle restart from the beginning?

The current logic pauses timing and resumes accumulation when conditions recover. Operators address the cause according to the process procedure and retain the cycle record.

Can several farms be monitored together?

Yes. 4G can connect station status and records to the platform, organized by farm, entrance and device for review and maintenance.

What do the process records cover?

Records cover measured temperature, immersion status, timing, exceptions and completion. The overall treatment process also accounts for chemicals, material types and farm biosecurity requirements.

Frequently asked questions

What happens if temperature falls?

Timing pauses with an alarm and resumes when the required condition returns.

Does the record certify disinfection efficacy?

It records process conditions; efficacy depends on the treatment process and its validation.

Are filling and aeration available?

A matching manual/automatic valve and appropriately designed relay circuit can be configured for these functions.

Related products and engineering guides

Technical documents and project support

Request product selection assistance, interface documentation and system integration support with your equipment list, channel count, network conditions and deployment requirements.

Contact Zhenming Electronics

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